Paper packaging

Moulded pulp packaging manufacturer

Plastic-free inserts, trays and containers pressed from recycled paper pulp or bagasse. This is where plastic replacements usually get claimed too freely, so we are explicit: the fibre source, the pressing process and which certificates the mill actually holds determine whether your packaging can be called recyclable or compostable in your market.

What we supply

Moulded pulp inserts and trays for electronics and appliances
Bagasse clamshells, plates, bowls and takeaway containers
Bottle and jar separators, corner protectors and edge protection
Cosmetic and gift set inserts, with or without a paper wrap
Industrial packaging cushions and shock-absorbing blocks
Custom shapes from your 3D model or sample

Materials and structures

Recycled newsprint/mixed paper pulp, bagasse (sugar cane fibre), bamboo and wheat-straw fibre. Dry-pressed and thermoformed (smooth-surface) processes are both available; thermoforming gives a smoother face for print while dry-pressing is less energy-intensive — we quote both when the shape allows.

Structure

Cavities are formed to the product with a small draft so parts drop in; dry-pressed trays nest for shipping and are made from recycled fibre.

Printing, artwork and finishing

Water-based, food-safe inks; embossing and debossing in the mould; printed paper bands and sleeves for branding where a direct printed surface is not ideal. Share your product's outline or a 3D file and we return a moulding proposal with tolerances and wall thickness.

Where it is used

Consumer electronics and small appliances
Cosmetics and gift sets
Food service and takeaway
Houseware and glassware protection
E-commerce protective packing

Compliance documents that come with the order

Declaration of Conformity (DoC) — issued against EU 1935/2004 and, for plastics, EU 10/2011, naming the material and the intended food contact conditions.
Material composition sheet — every layer, its material code and grammage, so your importer can register the packaging and complete PPWR documentation.
Migration / food contact test reports — from accredited third-party laboratories (SGS, TÜV, Intertek or equivalent), on request.
Recyclability statement — design-level statement of whether the structure is mono-material, how it sorts in EU collection streams, and what limits recyclability if it is multilayer.
Declaration on heavy metals and substances of concern — covering the sum-of-concentration limits under EU 94/62/EC (as amended).

Specifications

Fibre sources	Recycled paper pulp, bagasse, bamboo, wheat straw
Processes	Dry-pressed and thermoformed (smooth-face)
Certificates	Mill certificates for compostability / recycled content are quoted per project — we state exactly which certificate applies, and do not claim ones the mill does not hold
Tooling	Custom moulds from a 3D file or a physical sample; tooling cost and lead time quoted per shape
Finishing	Water-based food-safe print, in-mould embossing, paper bands and sleeves
Packing	Nested or stacked, carton-packed, palletised for export
Documents	DoC where food contact applies, composition sheet, recyclability / composting evidence where held

Frequently asked questions

Do you provide the compliance documents my EU importer needs?

Yes. Every order ships with a Declaration of Conformity, a material composition sheet and a recyclability statement; migration test reports from accredited laboratories are provided on request. Under PPWR (Regulation (EU) 2025/40) your importer must be able to produce technical documentation within 10 days of a market surveillance request, so we prepare the file before the goods leave the production site.

What is the minimum order quantity?

It depends on the structure and the printing process — rotogravure, flexo, offset and digital runs all start at different quantities. Send us the item, size, quantity and artwork status and we confirm the exact MOQ together with the quotation, in writing.

Can you supply samples before production?

Yes. We first provide a plain or white-sample mock-up so you can check dimensions against your filling line, then a printed proof of your artwork. Sampling time depends on whether the structure is stock or bespoke — we confirm the dates with the quotation.

How do you work with buyers who have never sourced from China?

Four steps: you send the specification, we return a quotation with lead times and documents, we produce pre-production samples for approval, and we ship with the full document pack. You get a named contact, weekly production reports and photos at each stage — no surprises at the port.

Request a quotation

Send your item, size, quantity, artwork status and destination country — we reply with price, lead time and the compliance documents you need for your market (PPWR, food contact, Declaration of Conformity).

Send your RFQ or email sales@huaxinjiayuan.com